VEOLIA – GELATINES JUNCÀ

Banyoles (Girona)

Simple cycle cogeneration plant with two gas engines (WARTSILA) of 2 x 2.3 MW, mixed boiler (ERGOS) of 9 t/h of steam.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Engineering and supply of:
• Auxiliary control system upgrade
• Heat recovery system for osmotized water heating.
• Signal lists.
• Wiring diagrams.
• Function description.
• Data acquisition system (SAD).
• Instrumentation certificates.

Technology used:

• Control hardware: Siemens PLC S7-300, S7-1200
• Data acquisition system: SIGE SAD

ITALAISE MIGRATION – PORCELANITE LAMOSA

Querétaro (México)

Simple cycle cogeneration plant with TURBOMACH gas turbine of 5.2 MW and an exhaust gas feed system for the WELCO ATM9000 and SACMI ATM65 spray dryers for the drying process and preparation of the ceramic raw material.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Exhaust gas feeding system
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.
• Control hardware migration from ABB PLC AC200 to Siemens S7-1500

Technology used:

• Control hardware: Siemens SIMATIC S7-1500
• Data acquisition system: SIGE SAD

GRESAISE MIGRATION – PORCELANITE LAMOSA

Tlaxcala (México)

Simple cycle cogeneration plant with TURBOMACH gas turbine of 5.2 MW and an exhaust gas feed system to the SACMI ATM90 and SACMI ATM65 spray dryers for the drying process and preparation of the ceramic raw material.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Exhaust gas feeding system
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.
• Control hardware migration from ABB PLC AC200 to Siemens S7-1500

Technology used:

• Control hardware: Siemens SIMATIC S7-1500
• Data acquisition system: SIGE SAD

DURO FELGUERA - SAN JUAN DE RÍO SCRIBE COGENERATION

San Juan del Río (México)

Combined cycle cogeneration plant formed by gas turbine (GE LM 2500+ PR) of 18.19 MW, recovery steam generator (LOINTEK) for the production of 50 t/h of steam in one stage of 15.5 barg and steam turbine (TUTHILL-NADROWSKI) existing in plant.

Tasks:

• Control engineering of:
• Control and communications architecture
• Control and instrumentation criteria definition
• Hardwired signal lists
• Comunication signal lists
• CFE-CENACE comunication signal lists
• Interconnection schematics and cable lists
• Control junction box specification
• Instrumentation specification
• Control valves specification
• Review of supplier offers of control equipment
• DCS operating synoptic screens
• Integration of equipment from suppliers into DCS
• Formulation and energy calculations
• Function description and user manual of the plant
• Logic operation control diagrams

Technology used:

• PLC+SCADA: Rockwell Contrologix L74 + Factory Talk View Enterprise
• Instrumentation: Siemens, Wika, Emerson, Sica, Hegues

INDÚSTRIAS QUÍMICAS DEL VALLÈS

Mollet del Vallès (Barcelona)

"Big Bag" filling plant with copper sulphate powder for use in copper-based fungicides, herbicides and insecticides.

Tasks:

• Control engineering of:
• Collection system.
• Endless screw filling system.
• Weighing system.
• Engineering and supply of:
• Wiring diagrams.
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (HMI).

Technology used:

• Supervision and control system: Siemens HMI MP-277 y TP-1000
• Control hardware: Siemens SIMATIC S7-300, S7-1200

DURO FELGUERA / GE - LOMA DE LATA POWER PLANT

Neuquén (Argentina)

Pure simple cycle generation plant (without heat recovery) with a gas turbine (GE LMS 100 PA) of 100 MW. Expanding the existing plant that has 3 gas turbines of 125 MW and a steam turbine of 150 MW.

Tasks:

• Control engineering of:
• Control and communications architecture
• Control and instrumentation criteria definition
• Hardwired signal lists
• Comunication signal lists
• Interconnection schematics and cable lists
• Control junction box specification
• Instrumentation specification
• Review of supplier offers of control equipment
• DCS operating synoptic screens
• Integration of equipment from suppliers in DCS
• Formulation and energy calculations
• Function description and user manual of the plant
• Logic operation control diagrams

Technology used:

• PLC+SCADA: Rockwell Contrologix L72 + GE Cimplicity
• Instrumentation: ABB, Wika, Weisz, Fluogas

LAMOSA – PORCELANITE LAMOSA

Monterrey (México)

Simple cycle cogeneration plant with a gas turbine (SOLAR) of 5.2 MW and an exhaust gas feed system for the SACMI ATM90 and SACMI ATM180 spray dryers for the drying process and preparation of the ceramic raw material.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries.
• Natural gas compressors.
• Exhaust gas feeding system.
• Engineering and supply of:
• Wiring diagrams.
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SCADA).

Technology used:

• Supervision and control system: Siemens WinCC 7.3
• Control hardware: Siemens SIMATIC S7-1500
• Data acquisition system: SIGE SAD

PLASTIVERD - POLYMER PREPARATION

El Prat de Llobregat (Barcerlona)

Migration and updating of raw material preparation lines for the manufacture of polymers. Modernization of the control system of the two lines in which the mixture of raw material is prepared.

Tasks:

• Control engineering of:
• Raw material control system preparation.
• Siemens S5 to Siemens S7-300 migration.
• Adaptation of wall panels to touch screens.
• Registration and storage of manufacturing data.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (HMI).
• Historical data and alarms registry.

Technology used:

• Supervision and control system: Siemens TP-1200
• Control hardware: Siemens SIMATIC S7-300

FERMIC UPDATE

Iztapalapa (México)

Simple cycle cogeneration plant with six gas engines (JENBACHER) of 6x2.5 MW, one steam recovery boiler (UMISA) of 8 t/h of steam and two absorption machines (THERMAX) of 2.2 MWf and 1.0 MWf for the production of cold water.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Engineering and supply of:
• Auxiliary control cabinet.
• UMISA boiler control.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: Siemens SIMATIC S7-300
• Data acquisition system: SIGE SAD

FERMEX

Orizaba (México)

Simple cycle cogeneration plant with two gas engines (JENBACHER) of 2.6 MW and a recovery boiler (Aprovis) of 5 t/h of steam.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Engineering and supply of:
• Auxiliary control cabinet.
• Signal lists.
• Wiring diagrams.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: Siemens SIMATIC S7-300
• Data acquisition system: SIGE SAD

HULE GALGO

Tula de Allende (México)

Simple cycle cogeneration plant with two gas engines (JENBACHER) of 2x2.5 MW, a thermal oil exhaust gases exchanger (Aprovis) and an absorption machine (Carrier).

Tasks:

• Control engineering of:
• Cogeneration auxiliaries.
• Thermal oil exchange with client factory.
• Engineering and supply of:
• Auxiliary control cabinet.
• Signal lists.
• Wiring diagrams.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: Allen Bradley PLC CompactLogix
• Data acquisition system: SIGE SAD

ZINC NACIONAL

Monterrey (México)

Combined cycle cogeneration plant formed by gas turbine (SIEMENS) of 14.3 MW, post-combustion steam generator (AITESA) for the production of 36 t/h of steam at two pressure levels (40 bara and 400ºC, and at 6 bara saturated), steam turbine with back pressure (PASCH) of 1.8 MW.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries.
• Postcombustion boiler control.
• Condenser thermal control.
• Engineering and supply of:
• Auxiliary control cabinet.
• Signal lists.
• Wiring diagrams.
• Function description.
• Supervision and control system (SCADA)
• Instrumentation.

Technology used:

• Supervision and control system: FactoryTalk View Allen Bradley
• Control hardware: Allen Bradley PLC ControlLogix
• Data acquisition system: SIGE SAD

PAPELES Y CONVERSIONES DE MÉXICO

Guadalupe (México)

Simple cycle cogeneration plant formed by gas turbine (SOLAR) of 5.0 MW, recovery steam generator (DELTAK) for the production of 11.3 t/h of saturated steam at 15.0 barg.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries.
• Postcombustion boiler control.
• Engineering and supply of:
• Wiring diagrams.
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SAD).

Technology used:

• Control hardware: Allen Bradley PLC CompactLogix
• Data acquisition system: SIGE SAD

SEAT cogeneration plant

Martorell (Barcelona)

Combined cycle cogeneration plant formed by a gas turbine (SIEMENS) of 14.5 MW, post-combustion steam generator (BALCKE DÜRR) for the production of 50 t/h of superheated steam at 63 bar, steam turbine with back pressure (BLOHM + VOSS) of 7.5 MW and single effect absorption machine (CARRIER) of 1.8 MWf.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries.
• Postcombustion boiler control.
• Engineering and supply of:
• Wiring diagrams.
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SAD).

Technology used:

• Supervision and control system: SIMATIC WINCC
• Control hardware: SIMATIC S7-400
• Data acquisition system: SIGE SAD

FERMIC

Iztapalapa (México)

Simple cycle cogeneration plant with four gas engines (JENBACHER) of 4x2.5 MW, a mixed boiler (ERGOS) of 10 t/h of steam, a recovery boiler (UMISA) of 8 t/h of steam and two Absorption machines (THERMAX) of 2.2 MWf and 1.0 MWf for the production of cold water.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Engineering and supply of:
• Auxiliary control cabinet.
• UMISA boiler control.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: Siemens PLC S7-300
• Data acquisition system: SIGE SAD

DISTRIC HEATING & COOLING DISTRICLIMA TÀNGER

Barcelona

District Heating & Cooling power plant for the 22 @ district of Barcelona. It is a plant designed to cover the demand points that can not be covered by the Fórum plant built in 2004. It has two hot water boilers (BUDERUS) of 2 x 13 MW, two negative cold compressors (FRIOTHERM) of 6.7 MW and three tanks for ice accumulation of 3 x 40 MWh.

Tasks:

• Control engineering of:
• Compressor cooling systems.
• Cold water production system.
• Hot water production system.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SCADA)
• Data acquisition system (SAD).

Technology used:

• Supervision and control system: Siemens WinCC
• Control hardware: Siemens PLC S7-400.
• Data acquisition system: SIGE SAD

ITALAISE – PORCELANITE LAMOSA

Querétaro (México)

Simple cycle cogeneration plant with TURBOMACH gas turbine of 5.2 MW and an exhaust gas feed system for the WELCO ATM9000 and SACMI ATM65 spray dryers for the drying process and preparation of the ceramic raw material.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries.
• Exhaust gas feeding system.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: ABB PLC AC200
• Data acquisition system: SIGE SAD

ACONDA – TODEN A.I.E.

Flaçà (Girona)

Combined cycle cogeneration plant to ACONDA - TODEN A.I.E., formed by a gas turbine (SIEMENS )of 7.6 MW, a recovery boiler with a post-combustion burner (BALCKE DÜRR) and a steam turbine of 0.85 MW (PASCH).

Tasks:

• Control engineering of:
• Cogeneration auxiliaries.
• Recovery and postcombustion boiler control.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Sistema de Control (SCADA).
• Data acquisition system (SAD).

Technology used:

• Supervision and control system: RSView Allen Bradley
• Control hardware: Allen Bradley PLC ControlLogix 5561
• Data acquisition system: SIGE SAD

GRESAISE – PORCELANITE LAMOSA

Tlaxcala (México)

Simple cycle cogeneration plant with TURBOMACH gas turbine of 5.2 MW and an exhaust gas feed system to the SACMI ATM90 and SACMI ATM65 spray dryers for the drying process and preparation of the ceramic raw material.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Exhaust gas feeding system
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: ABB PLC AC200
• Data acquisition system: SIGE SAD

REAL CERÁMICA – ALAPLANA

Xilxes (Castelló)

Simple cycle cogeneration plant with two TURBOMACH gas turbines of 5.6 MW and 7.5 MW and an exhaust gas feed system for three ICF & WELCO spray dryers for the drying process and preparation of the ceramic raw material.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Exhaust gas feeding system
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: Allen Bradley PLC CompactLogix + PanelView 600
• Supervision and control system: RSView RT Station
• Data acquisition system: SIGE SAD

AJOVER

Cartagena (Colombia)

Simple cycle cogeneration plant consisting of a gas turbine (TURBOMACH) of 5 MW, a thermal oil heat exchanger (UMISA-AITESA) and a recovery steam generator (UMISA) for the production of 12 t/h of steam at 8.6 bara.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• UMISA boiler.
• UMISA-AITESA heat exchanger.
• Engineering and supply of:
• Function description.
• Data acquisition system (SAD).

Technology used:

• Control hardware: Siemens PLC S7-300
• Data acquisition system: SIGE SAD

FIBRAN

Sant Joan de les Abadesses (Girona)

Simple cycle cogeneration plant formed by three engines (CATERPILLAR) of 3x2 MW with three hot water recovery boilers (GEA).

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Thermal recovery systems.
• Recovery boilers.
• SEDICAL standard boilers.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: Allen Bradley PLC Flexlogix + Panelview 1000
• Data acquisition system: SIGE SAD

BP SOLAR

Tres Cantos (Madrid)

Trigeneration plant consisting of two gas engines (WÄRTSILA) of 4 and 6 MW, a recovery boiler (ERGOS) of 7.5 t/h, two single-effect absorption machines (YORK) of 1.2 and 0.8 MWf and a machine of dual effect absorption (BROAD) of 2.5 MWf.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• ERGOS recovery boiler.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).

Technology used:

• Control hardware: Allen Bradley PLC ControlLogix + Panelview 1000
• Data acquisition system: SIGE SAD

ARALAR PAPER

Amezketa (Guipúzcoa)

Combined cycle cogeneration plant formed by a 12.5 MW gas turbine (SIEMENS), post-combustion steam generator (AITESA) for the production of 23.5 t/h of superheated steam at 40 bara and 2.1 t/h of saturated steam at 7 bara, back pressure steam turbine (PASCH) of 1.4 MW.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Thermal recovery systems.
• AITESA postcombustion boiler.
• ABC natural gas compressors.
• IDAGUA water treatment plant.
• Engineering and supply of:
• Wiring diagrams.
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (DCS).
• Data acquisition system (SAD).

Technology used:

• Supervision and control system: DCS PCS7 Siemens
• Control hardware: Siemens PLC S7-400
• Data acquisition system: SIGE SAD

PALWASTE RECYCLING. PHASE 1

Castellbisbal (Barcelona)

Aluminum recycling plant, where aluminum and plastic are pyrolyzed in a reactor separating plastic from aluminum generating useful energy. Steam is reused by the STORA ENSO paper mill in the cardboard manufacturing process. Aluminum is packaged in the form of briquettes.

Tasks:

• Control engineering of:
• Reactor and auxiliary systems.
• Cominications with other systems (briquette machine, boiler, ESP filter, and others)
• Engineering and supply of:
• Wiring diagrams.
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SCADA)
• Data acquisition system (SAD).

Technology used:

• Supervision and control system: Siemens WinCC
• Control hardware: Siemens PLC S7-400
• Data acquisition system: SIGE SAD

AMAROZ PAPER

Legorreta (Guipúzcoa)

Combined cycle cogeneration plant consisting of a gas turbine (TURBOMACH) of 7 MW with a post-combustion boiler (GEA) of 30 t/h, a back pressure steam turbine (PASCH) of 2.5 MW..

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Thermal recovery system.
• Postcombustion boiler system.
• ABC natural gas compressor.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SCADA)
• Data acquisition system (SAD).

Technology used:

• Supervision and control system: Siemens WinCC.
• Control hardware: Siemens PLC S7-300 y PLC S7-300F
• Data acquisition system: SIGE SAD

GRIFOLS COGENERATION

Parets del Vallès (Barcelona)

Simple cycle cogeneration plant consisting of two motor engines (GE-Jenbacher) of 2x3 MW with two recovery boilers (PRODINCO) of 2x5.5 t/h.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries.
• Thermal recovery systems.
• Recovery boiler.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SCADA).
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Supervision and control system: Wonderware Intouch
• Control hardware: Siemens PLC S7-400 + PANEL PC 477
• Data acquisition system: SIGE SAD

UNIÓN PAPELERA INDUSTRIAL, S. A. (UIPSA)

La Pobla de Claramunt (Barcelona)

Combined cycle cogeneration plant of 34 MW in UIPSA, formed by gas turbine (GE), Post-combustion boiler(GEA), back pressure steam turbine and condensing steam turbine (PASCH).

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Control de caldera de postcombustión.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).

Technology used:

• Distributed control system: ABB Industrial IT 800xA
• Control hardware: Field controllers ABB AC800M
• Data acquisition system: SIGE SAD

LA SEDA DE BARCELONA

El Prat de Llobregat (Barcelona)

Polygeneration plant for the PET factory of La Seda de Barcelona. Formed by a gas turbine (SIEMENS) of 7.6 MW followed by a recovery train (GEA) with two heated oil exchangers, two vaporizers and a recuperator for superheated water, in addition to two mixed boilers (ANINGAS) for the production of 9 t/h in low pressure and 9 t/h in high pressure and an absorption machine (BROAD) of 1.7 MWf for the production of cold water.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Exhaust gases for thermal recovery system.
• Mixed boilers system.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SCADA)
• Data acquisition system (SAD).

Technology used:

• Supervision and control system: Siemens WinCC
• Control hardware: Redundant Siemens PLC S7-400
• Data acquisition system: SIGE SAD

PORTUCEL

Setúbal (Portugal)

Combined cycle cogeneration plant of 81.2 MW in PORTUCEL, formed by two gas turbines (GE) of 2x32.6 MW, two post-combustion boilers for steam generation (FOSTER WHEELER) and steam turbine (SIEMENS) of 16 MW.

Tasks:

• Control engineering of:
• Control and communications architecture.
• Hardwired signal lists.
• Comunication signal lists.
• DCS synoptic operation screens..
• Formulation and energy calculations.
• Function description and user manual of the plant.
• Logic operation control diagrams, water treatment and operation modes.
• Comissioning procedures.
• Comissioning supervision.

PALWASTE RECYCLING. PHASE 0

Castellbisbal (Barcelona)

Aluminum recycling plant. In the initial phase, the aluminum is crushed, transported, washed and centrifuged with the plastic that, together with the cardboard, forms the Tetra-Brick. The cardboard is separated in a previous phase turning it into paper fiber.

Tasks:

• Control engineering of:
• Auxiliary crusher.
• Screws transport system.
• Washing system.
• Auxiliary bale press.
• Engineering and supply of:
• Wiring diagrams.
• Control cabinets.
• Supervision and control system (SCADA)
• Data acquisition system (SAD).

Technology used:

• Supervision and control system: Siemens WinCC and HMI
• Control hardware: Siemens PLC S7-300
• Data acquisition system: SIGE SAD

ASFALTOS ESPAÑOLES

Tarragona

Combined cycle cogeneration plant of 15 MW in ASFALTOS ESPAÑOLES, formed by a gas turbine (SIEMENS) of 12.6 MW, a post-combustion boiler for steam generation (GEA) and a steam turbine (PASCH) of 2.4 MW..

Tasks:

• Control engineering of:
• Technical specifitation of the control system.
• Control and communications architecture.
• Hardwired signal lists.
• Comunication signal lists.
• DCS synoptic operation screens.
• Formulation and energy calculations
• DCS function description.
• Comunication testing with devices.
• Comissioning supervision.

EXPOZARAGOZA 2008

Zaragoza

District Heating & Cooling power plant for the exhibition site Expoagua Zaragoza 2008, with two boilers (YGNIS) of 10 MW and 5 MW for the production of hot water and four compressors (CARRIER) of 4x5MW for cold water.

Tasks:

• Control engineering of:
• Compressors cooling systems.
• Cold water production system.
• Hot water production system.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SCADA)
• Data acquisition system (SAD).

Technology used:

• Supervision and control system: Siemens WinCC.
• Control hardware: Siemens PLC S7-400.
• Data acquisition system: SIGE SAD.

COVAP

Pozoblanco (Córdoba)

Trigeneration plant for the COVAP dairy plant with two gas turbines (TURBOMACH) of 2x4 MW, two post-combustion boilers (ERGOS-ANINGAS) of 2x20 t/h, liquefied natural gas heating system and an absorption machine for production of cold (APINA).

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Postcombustion boiler system.
• Instrumentation system monitoring.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Supervision and control system (SCADA)
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: Siemens PLC S7-300.
• Data acquisition system: SIGE SAD.

CTCC AES CARTAGENA

Cartagena (Murcia)

Combined cycle thermal power plant with a nominal capacity of 1200 MW, arranged in 3 generation modules 400 MW each in mono-axis configuration. Each of the modules includes gas turbine, heat recovery boiler and steam turbine distributed in 3 sections of high, medium and low pressure (MITSUBISHI)

Tasks:

• Control engineering of:
• Programming and comissioning of UMISA auxiliary boilers.
• Comunication with central DCS.
• Function description.

Technology used:

• Control hardware: Redundant Siemens PLC S7-400.

CTCC CRISTÓBAL COLON

Huelva

Combined cycle thermal power plant with a nominal capacity of 400 MW formed by a generation module in mono-axis configuration composed of gas turbine, heat recovery boiler and steam turbine (MITSUBISHI).

Tasks:

• Control engineering of:
• Programming and comissioning of UMISA auxiliary boilers.
• Comunication with central DCS.
• Function description.

Technology used:

• Control hardware: Redundant Siemens PLC S7-300.

FIESTA HOTEL GROUP

Bávaro (República Dominicana)

Simple cycle trigeneration plant formed by two diesel / fuel oil engines (MAN) of 2x3.6 MW with a recovery and post-coombustion boiler (CERNEY) of 20 t/h steam and a single-effect absorption machine of 0.8 MWf (CARRIER) for the production of cold.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Water treatment.
• Electric control system.
• Cold generation platforms.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Distributed control system (DCS).
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Distributed control system: ABB Freelance2000
• Control hardware: Field controllers ABB AC800F
• Data acquisition system: SIGE SAD

IBEROSTAR HOTEL GROUP

Punta Cana (República Dominicana)

Simple cycle trigeneration plant with six diesel engines (GUASCOR) of 6x0.5 MW, a mixed steam boiler (ANINGAS) of 3 t/h and exchangers for hot water generation in the IBEROSTAR tourist complex.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Mixed steam generator ANINGAS.
• Electric control system and interconnection with COGECAB network.
• PUNTA CANA PRINCESS hotel cold generation platform.
• CARIBE TROPICAL hotel cold generation platform.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Distributed control system (DCS)
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Distributed control system: ABB Freelance2000.
• Control hardware: Field controller ABB AC800F.
• Data acquisition system: SIGE SAD.

SUNSCAPE HOTEL GROUP

Uvero Alto (República Dominicana)

Simple cycle trigeneration plant with three diesel engines (GUASCOR) of 3x0.8 MW, a recovery boiler for the heating of thermal oil and exchangers for the generation of domestic hot water in the SUNSCAPE tourist complex.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Boiler for thermal oil heating.
• Cold generation platform.
• Electric control system.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Distributed control system (DCS).
• Data acquisition system (SAD).

Technology used:

• Distributed control system: ABB Freelance2000.
• Control hardware: Field controller ABB AC800F.
• Data acquisition system: SIGE SAD.

BABARO PRINCESS

Bávaro (República Dominicana)

Integration of two diesel engines (CATERPILLAR) of 2x0.9 MW installed in the BÁVARO PRINCESS hotel within the COGECAB electrical network.

Tasks:

• Control engineering of:
• Auxiliary engines system.
• Electric control system and interconnection with COGECAB network.
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Distributed control system (DCS).
• Data acquisition system (SAD).

Technology used:

• Distributed control system: ABB Freelance2000.
• Control hardware: Field controller ABB AC800F.
• Data acquisition system: SIGE SAD.

CCGT TAHADDART

Azilal (Marruecos)

Combined cycle thermal power plant with a nominal capacity of 400 MW formed by a generation module in mono-axis configuration composed of gas turbine, heat recovery boiler and steam turbine (SIEMENS).

Tasks:

• Control engineering of:
• Control cabinet.
• Signal list.
• Function description.
• Programming and comissioning of CERNEY auxiliary boiler.

Technology used:

• Control hardware: Siemens PLC S7-300.

FÒRUM 2004

Barcelona

District Heating & Cooling power plant for the distribution of heat and cold in the Universal Forum of Cultures and the 22 @ district of Barcelona. The plant has two compressors of 2 x 4 MWf and two absorption machines (BROAD) of 2 x 4.5 MWf for the production of cold, a boiler for steam generation (CERNEY) of 20 MW and 30 t/h that is used as backup of the steam from the TERSA waste incineration plant. The steam is used for the heating through exchangers of the heat distribution network and for the production of cold by the absorption machines.

Tasks:

• Control engineering of:
• Control cabinet.
• Signal list.
• Function description.
• Programming and comissioning of CERNEY backup boiler.

Technology used:

• Control hardware: Siemens PLC S7-300.

FERMICAISE

Iztapalapa (México)

Simple cycle cogeneration plant with two gas engines (JENBACHER) of 2x2.5 MW and a mixed boiler (ERGOS) of 10 t/h.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).
• Instrumentation.

Technology used:

• Control hardware: ABB PLC AC200
• Data acquisition system: SIGE SAD

DAMM

Santa Coloma de Gramenet (Barcelona)

Simple cycle cogeneration plant with two gas-powered engines (ROLLS ROYCE) of 2x3 MW and two water-tube recovery boilers (PRODINCO) of 2x3 t/h of steam.

Tasks:

• Control engineering of:
• Cogeneration auxiliaries
• Engineering and supply of:
• Control cabinets.
• Signal lists.
• Function description.
• Data acquisition system (SAD).

Technology used:

• Control hardware: ABB PLC AC200
• Data acquisition system: SIGE SAD

AGENCIA DE LA ENERGÍA DE BARCELONA

Barcelona

Monitoring of energy consumption in municipal buildings of the Barcelona City Council. By means of a nrgEffects platform, the monitoring of energy consumption is carried out in 24 municipal facilities of the Barcelona City Council. The energy consumption is monitored by electrical analyzers and temperature and humidity sensors.

Tasks:

• Data acquisition system development.
• Development of the consultation system through the internet and local monitors.
• Software engineering:
• Development of communication protocols with electrical analyzers and company counters.

Technology used:

• NrgEffects energy monitoring platform
• Client-Server Architecture and Apache MySQL, PHP databases

BARCELONA ENERGY AGENCY

Barcelona

Monitoring of photovoltaic solar installations of the Barcelona City Council.

Tasks:

• Development of the acquisition system and a web portal for the integration of all the photovoltaic solar power plants in the city.
• Public consultation system through internet and local monitors
• Software engineering:
• Development of the communication protocols with the investors of each installation
• Engineering and supply of:
• Computer equipment, local demos and GPRS communication equipment

Technology used:

• Client-Server Architecture and Apache MySQL, PHP databases
• Data acquisition system: SIGE webSAD

JIMÉNEZ BELINCHÓN, S.A.

Malagón (Ciudad Real)

Monitoring via Webserver of the Jiménez Belinchón solar park with an electricity production of 7 MW. An acquisition system and a web portal for the integration of 70 investors, 6 weather stations and 70 company counters were developed. A private consultation system was implemented through the internet.

Tasks:

• Software engineering:
• Development of the acquisition system and the web portal.
• Development of communication protocols with the investors of each installation.
• Development of the consultation system via internet.
• Development of an automatic warning system.
• Development of an automatic system for preparing exploitation reports.
• Link with Office package.
• Engineering and supply of:
• Computer equipment, local demos and GPRS communication equipment

Technology used:

• Client-Server Architecture and Apache MySQL, PHP databases
• Data acquisition system: SIGE webSAD

MATARÓ CITY COUNCIL

Mataró

Monitoring of photovoltaic solar installations in public buildings.

Tasks:

• Development of the control system and consumption monitoring of public buildings
• Public consultation system through the internet: http://medificis.mataro.cat:81
• Software engineering:
• Automatic generation of exploitation reports.
• Link with Office package.
• Engineering and supply of:
• Control cabinets
• Installation and commissioning

Technology used:

• Client-Server Architecture and Apache MySQL, PHP databases
• Wired instrumentation: Desin, Thermokon
• Control hardware: ABB AC500
• Data Acquisition System: SIGE webSAD